The second year, 2005.

January | February | March | April | May | June | July | August | September | October | December


January

     HAPPY NEW YEAR!!!  This is what greeted me.  Craig finished "roughing" the rear quarters and trunk and primed them.  Good start for 2005.
     Here's a great shot showing the spliced quarters.  Remember this is only a rough, quick job for the time being.  But this is the proof if someone wants to tell you what quarters swap!  Magnum, Cordoba, and Charger SE.  Also, see the raising of the rear?  Yeah, no 100lb bumper, but still...
     A shot of the passenger side behind the door showing panel fitment.
     This is the passenger side trunk.  You can see the spot welds onto the unibody.  This side wasn't that bad to do as the profiles are very similar.
     Here's the driver's side.  This view is as if you were leaning over the driver's rear quarter looking in.  That seam is from cutting and pasting the Magnum's trunk's hump flat to match the profile of the 1979 only trunk.  Like I state earlier, this won't earn me points at a judged event, but this car is to be enjoyed by driving the wheels off of it!  Besides, its a late B, they aren't ever going to be worth anything! (tongue in cheek)

     The next step at the body shop was to paint the trunk and the door jambs.  As part of the door jambs, the insides of the doors were to also be painted.  Also, I brought down the doors from the 300 parts car.  Got them down there, Craig's careful eye said they were more garbage than the ones I already had!  He wasn't thrilled saying that, I wasn't thrilled hearing that.  I did keep the doors though for incidentals that may occur later in the build.

     I helped Craig get the doors off.  The interior was left in.  It would be masked when he painted, but the extra effort to pull the pass seat and the carpet should've been expended.
     Here's the bottom of the driver's door.  While the skin has a lot of dings, were weren't expecting it to be this solid underneath.  Considering the amount of rust elsewhere, this was a pleasant surprise.
     A shot of the passenger door.  Just like the driver's side, not that bad rust-wise.  This is where January ends.



February

     This is what I saw the first weekend.  A far cry from this.
     And the driver's jamb, this was the worst corner. You have to look REALLY hard to see where the new metal is... as the door will be closed 99.99% of the time, I don't care... the rear quarters are first rate.
     When Frank (360diplomat on the discomopars forum) and I arrived, the doors weren't hung yet.  Well, they are heavy for one man (Craig) to hang.  So we helped Craig out and got them both on.

     Now a little story from that fateful day.  Obviously, if I brought a friend along the 300 was coming home!  Well, it was almost noon when we finished with the doors and we headed out.  Getting the 300 out on the open road for the first time in 5 months reminded me what was so fun about E58s with T-quads, the ROAR of the secondaries. YEE HAW!!! I brought it up to 40mph (not long at all) before I let up... "Oh holy mother of acceleration don't let us down now!!" I get to the end of the road (which is a great launch pad by the body shop btw) and to the stop sign. Whooomp! SCREEEEEEE!!!!!  Five-hundred feet later I see flashing lights coming towards me from the opposite side. GREAT!!! and my bumper is still at work (more on this during March)... Oh wait, he's pulling over a speeder.  I drive gently down the road to the gas station.  Pull in, Frank pops out of his van with his thumb and fore finger half-inch apart. I was "this close" to adding at least thirty minutes to the ride home.  I pay for gas and start pouring... then some lady has the nerve to ask if I could have parked any closer to her car (I should've realized I wasn't driving my Neon, and at first I did feel stupid)... I look at how close my car is to the pump... about 2 feet... I see how far her car is from the pump... like 3.5.... I ask Frank if he'd like to move the car... "nope"... I was as close to the pump as I could've gone without tearing up 4 grand in body work. She's pissed, oh well... I get in the car, fire her up, put in neutral (cause the trans leaks, neutral gets the juices flowing before I shift into gear) I hear from the perturbed lady "I'd like to go now..." Fine... lets GO!  I drop it into second and blip the throttle, chirping the tires.  Lady, chill the heck out!  We hit the highway home and traffic is a little slow for me.  In no time I change lanes, open those HUGE secondaries and Frank is a speck in my mirror.  Oops, ok, ok I'll slow down.

     Here's a great picture of the ride height difference from old vs. new.  Same old springs, same extended shackles.  Just new trunk and rear quarter extensions.  Yup, well worth it!

     Well, next up was some interior work.  I was anxious to see what lay underneath the original carpet.  Well, underneath that was the broadcast sheet!  Not in a seat, just in the passenger's rear footwell!  Oddly, the sheet doesn't say what the A74 option is (description blank) while we all know that was the code for the 300 package. But everything else is right on the mark.  Finally, it explained the mystery of why power locks, and manual windows.  My 300 was a sales bank car.  Not built for any one customer, just built to keep the line busy.  It was built in June, not exactly a hot month for customer orders.  Well, I didn't find anything too bad.

     Here's a couple shots from the floor.  I wire wheeled it up and I got to see the good news that these were still solid.  In retrospect, it was great news considering the Magnum had been junked 4 months earlier.  The fourth picture shows some of my early welds.  I'm better now, and those are still holding.



March

     The start of the light weight steel bumper project.  Essentially, each bumper assembly weighs close to 100 lbs!  Here's a couple shots of the front bumper.  I wish I had some shots of the rear, it was in much worse condition.  I was no fan of the lower grilles in the 300's bumper so off they go!  (this is the spare bumper from the donor 300 btw)
     Here's a more indepth view of the the remaining cuts for the front.  Very similar for the rear bumper.  However this still left me looking for a way to mount them, and those shocks are kind of heavy...



April

     Can't say I accomplished too much this month on the car.  I was working two jobs of upwards 70+ hours a week.  I managed to get an inner bumper from my friend Rob (rumblefish360 in the forum) in Long Island to replace my torched original one.  Expect your rear bumper to be much worse than the front if you live in an area that salts the road.  Not pleasant in the least.



May

     Late in the month I finally started making time to work on the 300 again.  I started on the electrical, namely the tachometer that hadn't worked since May of 2004 when the ignition troubles started.


June

     Just took the hood off of the 300.  Getting ready for the major mechanical part of the project.
     Right before the moment of truth!  Just a couple things left to go.
     All gone!!
     Here's the tired motor.  Reused the Edelbrock Performer manifold and Carter Thermoquad on the "new" motor.
     The "new" motor.  The base is just a stock 38,000 mile 2bbl 360 from the 78 Magnum parts car.  Little known fact, the 2bbl heads had a smaller chamber, which gave them a higher compression!  The E58 heads also had larger cooling jackets and are rumored to flow better, for better high RPM power.
     All painted up.  This is the recipe.  I changed the head gaskets to the thin .020" thick ones Mancini Racing sells.  I bought the "big" Summit Racing cam kit.  .441 lift intake and exhaust  218/228 duration @ .050" lift.  Edelbrock Performer intake, and a Thermoquad carb.  I spent the money I made in paint and body as you can tell by the extensive list!
     And in the car!  Definitely a fun way to spend a couple weeks!  As the month ended it was almost all ready to go.  Just a couple incidentals left and it would be time to break in the cam!




July

     Early in the month I managed to fire up the 360.  Had to replace the starter relay after toasting one starter.  I also purchased a mini-starter and I will say that it is indeed a better design overall.  Broke in the cam, but the engine was running hot.  Checked the oil and saw coolant in it.  After some chasing I determined it was the water pump.  I managed to drive it down to the body shop where I eventually changed the water pump and the 360 never broke a sweat again.




August

     Craig pinched a nerve in his back the week I brought it down to him, but he's slowly made progress throughout August.  Here's a shot of the mostly finished rear quarter, gone is the black primer.
     He hurt is back while starting the decklid.  Bottom is primed and painted.
     Helped him put the decklid on.  This is the builder primer.  Remember this is the much more dented but less rusted Magnum lid.
     Took off the nose.  Had to replace it with one picked up from my Ohio buddy when I went to the Mopar Nats.  It's in the back of the green 76 stepside in this photo.  The passenger's side had some screws, cracks, and filler, prompting the replacement.
     Here's a shot of the pass door fitment, note the gap from the A-pillar.
     Now here's the driver's side.  The gap is smaller here.  Why?  The door opening on the pass side is 17/32" LONGER than that on the driver's side!  Craig and I disagree why.  He thinks one owner was pulling hole shots all the time with it, I just chalk it up to 1979 Chrysler build quality.




September

     Here's a shot of the bodywork on the pass side.  If you look closely you can see all the dings that Craig is trying to straighten out.  I also managed to gut the chrome and glass from the doors.
     Here's a pic from wetsanding day.  You can start to see the body coming together.  Mounting the nose was a two man project.
     Here's a good primer shot.  Starting to look like a sweet disco-era mopar.
     WOO HOO!!!  Painted!!  362 days later from the start.  Sept 19th 04 to Sept 16th 05.  Took a couple hours to get the grille and stuff back on, but its REALLY starting to look like a 300 again.
     The classic "coke bottle" shape.  Now with 99% less dings!
     Here's the first "after" shot of a rear quarter.  Much different than 2004, eh?
     Nice 3/4 shot.  I'm very happy with how it turned out.
     The prototype bumper brackets designed for late B-bodies, 6 months from project start.  I needed the rears badly, so I designed the whole set while I was at it.  Great way to lose weight.  Very stiff.


October

     Well, couldn't bring the 300 home.  Long story short, the garage had too much crap in it.  I was getting burnt out with two jobs and just needed to take a break.  It figured that the two interim weeks while it was outside it was like a monsoon and rained non-stop.



December

     Ended the year with finding this.  A NOS grille medallion. Found on eBay mis-listed, I managed to score it for under $100.  Gratefully I had an extra grille so for 06 that would HAVE to get re-chromed.

Back to 2004 | Onward to 2006

 
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