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The second year, 2005.
January | February | March | April | May | June | July | August | September
| October | December
January
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HAPPY NEW YEAR!!! This is
what greeted me. Craig finished "roughing" the rear quarters and trunk
and primed them. Good start for 2005. |
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Here's a great shot showing the
spliced quarters. Remember this is only a rough, quick job for the
time being. But this is the proof if someone wants to tell you what
quarters swap! Magnum, Cordoba, and Charger SE. Also, see the
raising of the rear? Yeah, no 100lb bumper, but still... |
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A shot of the passenger side
behind the door showing panel fitment. |
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This is the passenger side
trunk. You can see the spot welds onto the unibody. This side
wasn't that bad to do as the profiles are very similar. |
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Here's the driver's side.
This view is as if you were leaning over the driver's rear quarter looking
in. That seam is from cutting and pasting the Magnum's trunk's hump
flat to match the profile of the 1979 only trunk. Like I state
earlier, this won't earn me points at a judged event, but this car is to be
enjoyed by driving the wheels off of it! Besides, its a late B, they
aren't ever going to be worth anything! (tongue in cheek) |
The next step at the body shop was to paint the trunk
and the door jambs. As part of the door jambs, the insides of the doors
were to also be painted. Also, I brought down the doors from the 300 parts
car. Got them down there, Craig's careful eye said they were more garbage
than the ones I already had! He wasn't thrilled saying that, I wasn't
thrilled hearing that. I did keep the doors though for incidentals that
may occur later in the build.
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I helped Craig get the doors
off. The interior was left in. It would be masked when he
painted, but the extra effort to pull the pass seat and the carpet should've
been expended. |
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Here's the bottom of the
driver's door. While the skin has a lot of dings, were weren't
expecting it to be this solid underneath. Considering the amount of
rust elsewhere, this was a pleasant surprise. |
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A shot of the passenger door.
Just like the driver's side, not that bad rust-wise. This is where
January ends. |
February
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This is what I saw the first
weekend. A far cry from this. |
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And the driver's jamb,
this was the worst corner. You have to look REALLY hard to see where the new
metal is... as the door will be closed 99.99% of the time, I don't care... the
rear quarters are first rate. |
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When Frank (360diplomat on the
discomopars forum) and I arrived, the doors
weren't hung yet. Well, they are heavy for one man (Craig) to hang.
So we helped Craig out and got them both on. |
Now a little story from that fateful day.
Obviously, if I brought a friend along the 300 was coming home!
Well, it was almost noon when we finished with the doors and we headed out.
Getting the 300 out on the open road for the first time in 5 months reminded me
what was so fun about E58s with T-quads, the ROAR of the secondaries. YEE HAW!!! I brought it up to 40mph (not long at all) before I let
up... "Oh holy mother of acceleration don't let us down now!!" I get to the end
of the road (which is a great launch pad by the body shop btw) and to the stop
sign. Whooomp! SCREEEEEEE!!!!! Five-hundred feet later I see flashing lights coming towards me from the opposite side.
GREAT!!! and my bumper is still at work (more on this during March)... Oh wait, he's pulling over a speeder. I drive
gently down the road to the gas station. Pull in, Frank pops out of his
van with his thumb and fore finger half-inch apart. I was "this close" to adding at
least thirty minutes to the ride home. I pay for gas and start pouring... then some lady
has the nerve to ask if I could have parked any closer to her car (I should've
realized I wasn't driving my Neon, and at first I did feel stupid)... I look at
how close my car is to the pump... about 2 feet... I see how far her car is from
the pump... like 3.5.... I ask Frank if he'd like to move the car... "nope"...
I was as close to the pump as I could've gone without tearing up 4 grand in body
work. She's pissed, oh well... I get in the car, fire her up, put in neutral
(cause the trans leaks, neutral gets the juices flowing before I shift into
gear) I hear from the perturbed lady "I'd like to go now..." Fine... lets
GO! I drop it into second and blip the throttle, chirping the tires. Lady, chill the heck out!
We hit the highway home and traffic
is a little slow for me. In no time I change lanes, open those HUGE secondaries and
Frank is a speck in my mirror. Oops, ok, ok I'll slow down.
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Here's a great
picture of the ride height difference from old vs. new. Same old
springs, same extended shackles. Just new trunk and rear quarter
extensions. Yup, well worth it! |
Well, next up was some interior work. I was
anxious to see what lay underneath the original carpet. Well, underneath
that was the broadcast sheet! Not in a seat, just in the passenger's rear
footwell! Oddly, the sheet doesn't say what the A74 option is
(description blank) while we all know that was the code for the 300 package. But
everything else is right on the mark. Finally, it explained the mystery of
why power locks, and manual windows. My 300 was a sales bank car.
Not built for any one customer, just built to keep the line busy. It was
built in June, not exactly a hot month for customer orders. Well, I didn't
find anything too bad.
Here's a couple shots from the floor. I wire
wheeled it up and I got to see the good news that these were still solid.
In retrospect, it was great news considering the Magnum had been junked 4 months
earlier. The fourth picture shows some of my early welds. I'm better
now, and those are still holding.
March
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The start of the
light weight steel bumper project. Essentially, each bumper assembly
weighs close to 100 lbs! Here's a couple shots of the front bumper.
I wish I had some shots of the rear, it was in much worse condition.
I was no fan of the lower grilles in the 300's bumper so off they go!
(this is the spare bumper from the donor 300 btw) |
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Here's a more
indepth view of the the remaining cuts for the front. Very similar for
the rear bumper. However this still left me looking for a way to mount
them, and those shocks are kind of heavy... |
April
Can't say I accomplished too much this month on the
car. I was working two jobs of upwards 70+ hours a week. I managed
to get an inner bumper from my friend Rob (rumblefish360 in the
forum) in Long Island to replace my torched original
one. Expect your rear bumper to be much worse than the front if you live
in an area that salts the road. Not pleasant in the least.
May
Late in the month I finally started making time to work
on the 300 again. I started on the electrical, namely the tachometer that
hadn't worked since May of 2004 when the ignition troubles started.
June
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Just took the hood
off of the 300. Getting ready for the major mechanical part of the
project. |
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Right before the
moment of truth! Just a couple things left to go. |
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All gone!! |
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Here's the tired
motor. Reused the Edelbrock Performer manifold and Carter Thermoquad
on the "new" motor. |
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The "new" motor.
The base is just a stock 38,000 mile 2bbl 360 from the 78 Magnum parts car.
Little known fact, the 2bbl heads had a smaller chamber, which gave them a
higher compression! The E58 heads also had larger cooling jackets and
are rumored to flow better, for better high RPM power. |
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All painted up.
This is the recipe. I changed the head gaskets to the thin .020" thick
ones Mancini Racing sells. I bought the "big" Summit Racing cam kit.
.441 lift intake and exhaust 218/228 duration @ .050" lift.
Edelbrock Performer intake, and a Thermoquad carb. I spent the money I
made in paint and body as you can tell by the extensive list! |
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And in the car!
Definitely a fun way to spend a couple weeks! As the month ended it
was almost all ready to go. Just a couple incidentals left and it
would be time to break in the cam! |

July
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Early in the month I managed to fire up the 360.
Had to replace the starter relay after toasting one starter. I also
purchased a mini-starter and I will say that it is indeed a better design
overall. Broke in the cam, but the engine was running hot. Checked
the oil and saw coolant in it. After some chasing I determined it was the
water pump. I managed to drive it down to the body shop where I eventually
changed the water pump and the 360 never broke a sweat again.
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August
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Craig pinched a nerve in his back the week I brought it down to him, but he's
slowly made progress throughout August. Here's a shot of the mostly
finished rear quarter, gone is the black primer. |
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He hurt is back
while starting the decklid. Bottom is primed and painted. |
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Helped him put the
decklid on. This is the builder primer. Remember this is the
much more dented but less rusted Magnum lid. |
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Took off the nose.
Had to replace it with one picked up from my Ohio buddy when I went to the
Mopar Nats. It's in the back of the green 76 stepside in this photo.
The passenger's side had some screws, cracks, and filler, prompting the
replacement. |
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Here's a shot of
the pass door fitment, note the gap from the A-pillar. |
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Now here's the
driver's side. The gap is smaller here. Why? The door
opening on the pass side is 17/32" LONGER than that on the driver's side!
Craig and I disagree why. He thinks one owner was pulling hole shots
all the time with it, I just chalk it up to 1979 Chrysler build quality. |
September
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Here's a shot of
the bodywork on the pass side. If you look closely you can see all the
dings that Craig is trying to straighten out. I also managed to gut
the chrome and glass from the doors. |
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Here's a pic from
wetsanding day. You can start to see the body coming together.
Mounting the nose was a two man project. |
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Here's a good
primer shot. Starting to look like a sweet disco-era mopar. |
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WOO HOO!!!
Painted!! 362 days later from the start. Sept 19th 04 to Sept
16th 05. Took a couple hours to get the grille and stuff back on, but
its REALLY starting to look like a 300 again. |
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The classic "coke
bottle" shape. Now with 99% less dings! |
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Here's the first
"after" shot of a rear quarter. Much different than 2004, eh? |
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Nice 3/4 shot.
I'm very happy with how it turned out. |
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The prototype
bumper brackets designed for late B-bodies, 6 months from project start.
I needed the rears badly, so I designed the whole set while I was at it.
Great way to lose weight. Very stiff. |
October
Well, couldn't bring the 300 home. Long story
short, the garage had too much crap in it. I was getting burnt out with
two jobs and just needed to take a break. It figured that the two interim
weeks while it was outside it was like a monsoon and rained non-stop.
December
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Ended the year with
finding this. A NOS grille medallion. Found on eBay mis-listed, I
managed to score it for under $100. Gratefully I had an extra grille
so for 06 that would HAVE to get re-chromed. |
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